Toyota Tundra 1999-2003 Suspension System PDF Installation Manual

Front End Installation

1. To begin installation, block the rear tires of the vehicle so that the vehicle is stable and can’t roll backwards. Safely lift the front of the vehicle and support the frame with a pair of jack stands. Place a jack stand on both the driver and passenger side. Next, remove the front wheels and tires from both sides.

2. Remove the stock front skid plate. Save the stock skid plate and hardware for later re-installation.

3. Working on the driver side, remove the stock bolt that holds the stock brake line bracket to the side of the stock Poly Bushings (PB2408G) 4
frame rail. Save the stock bolt for later re-installation. Crush Sleeve (9/16” x 2 1/2” w/hole) 2 Repeat procedure on passenger side.

4. Working on the driver side, remove the stock hardware from the stock sway bar end link and save the stock hardware for later re-installation. Repeat procedure on passenger side.

5. Working on the driver side, remove the stock sway back from the stock location and save the stock hardware fo later re-installation. Repeat procedure on passenge side. Set the stock sway bar a side for later reinstallation.

6. Using a pair of hydraulic floor jacks, support the front axle on the driver and passenger side.

7. Working on the driver side, scribe a mark on the stock strut indicating driver side. This will allow you to re-install the driver side strut back into the stock location at a later step. Repeat procedure on passenger side.

8. Working on the driver side, remove the (3) upper stock nuts that hold the stock strut assembly into the stock upper pocket. Save the stock hardware for later re installation.

Download Toyota Tundra 1999-2003 Suspension System PDF Installation Manual