Toyota Camry 2002-2005 Series AC V36 Timing Chain PDF Manual Installation

INSTALLATION
1.Install timing chain No.2. – Set crankshaft key to 9 o’clock position.
- Rotate the cutout of the drive shaft to the top.
- Align yellow links on the chain with timing marks of the gear.
- Insert the gears with chain to crankshaft and oil pump shaft.
- Tighten oil pump drive shaft gear finger tight.
- Insert damper spring into adjusting hole and install chain tensioner plate.
- Align adjusting hole of oil pump drive shaft gear with the groove of oil pump, then insert a screw driver into the hole to lock the position. Tighten nut to specification.
- Rotate crankshaft anti-clockwise 90°, and align crankshaft key to the top.
2.Install vibration damper No.1.
3.Install timing chain No.1.
- Align camshaft sprocket timing marks with the marks on bearing caps.
- Rotate crankshaft pulley bolt to set key at 12 o’clock position. Note:At this stage No.1 cylinder is at TDC compression.
- Align the mark link of the chain (blue or orange link) with the timing mark of crankshaft sprocket gear.
- Install crankshaft sprocket with the aid of SST.
- Align mark links (gold or yellow links) with the timing marks of camshaft sprocket gears. Then install the chain.
4.Install chain tensioner slipper.
5.Install crankshaft position sensor plate No.1. Ensure “F” mark on the plate faces forward.
6.Install:
- timing chain gear cover,
- V-ribbed belt tensioner.,
- V-ribbed belt tensioner,
- engine mounting bracket and insulator,
- oil pan,
- chain tensioner No.1,
- crank position sensor.
7.Install crankshaft pulley. Rotate crankshaft pulley anti-clockwise and disconnect plunger knock pin. Then rotate crankshaft clockwise
and check that slipper is pushed by the plunger.
8.Install transverse engine mounting insulator.
9.Install the remainder of the components in reverse order of removal.