Suzuki SV1000S Heli PDF Installation Manual

Heli Bars are designed to safely increase your riding comfort, but it is essential that these instructions be followed for proper installation. Failure to follow these instructions may lead to incorrect installation and monitoring of a hazardous situation.

Installation is simply a reversal of the disassembly process.
* We recommend a change at a time bar. *
1.) Remove both left and right damper weights. Note the locations of all cables, hydraulic lines and wire looms. On the right bar, the throttle cables run underneath the front brake reservoir. Make a note of this, as can be confusing during the rebuilding. Take a digital photo or video for reference.
2.) Remove top triple clamp. (the steering stem nut is 32 mm)
3.) Remove the front right wheel brake reservoir. Leave the bracket to the reservoir, as it will be used to remount the Heli Bar in the same location.
4.) On the right, mount the controls on the Heli Bar and scroll down to the fork tube low enough so they do not interfere with the top triple clamp when installed. Tighten the screws enough so the bar is not moving.
5.) Mount the left side controls the left Heli Bar and scroll down on left fork tube per above.
6.) Mount the upper triple clamp. To make this easier, set the machine in 1st gear. Standing in front of the machine, put one of your shins against the front wheel and apply a little power back to the front-end. This will help take out the tie and help the front-end triple clamp gliding on the steering stem. Torque the steering stem nut and two fork tube clamp bolts to factory specs.

Download Suzuki SV1000S Heli PDF Installation Manual