Nissan Xterra/Frontier / Pathfinder 2005-2007 Part# NP17500, NP17525, NP17550 PDF Installation Instructions

1. This installation requires a professional mechanic.
2. We recommend referencing a Nissan factory service manual when installing this system as it will contain information not covered in this instruction packet.
3. Before installation, we recommend complete inspection of the vehicle’s tie rod ends, ball joints, wheel bearings, universal joints and any other serviceable items before installation of this system. It is imperative to replace all worn items as it can affect the performance of the vehicle and CALMINI is in no way responsible for the failure of factory or replaceable components.
4. Fully read the supplied instructions before attempting installation. This will allow you to gauge your knowledge of the kit and determine if it should be installed at home.
5. Check and recheck all received items immediately upon receipt of the system to ensure all items were properly received and that no components were lost or damaged in shipping. CALMINI is not responsible for lost or damaged items through shipping. CALMINI is not responsible for any delays caused or fees incurred, by damaged or lost items in shipping. We will work with UPS to make sure the necessary components are sent if the situation arises.
6. Be sure that you have all required tools necessary to complete the installation including, but not limited to: lift (floor-jack), jack stands (4), wheel blocks, etc.
7. Before working underneath any vehicle ensure that the vehicle’s wheels are properly blocked and that the frame is supported in the correct location by a competent jack stand.
8. ALWAYS WEAR SAFETY GLASSES DURING THE ENTIRE INSTALLATION OF THIS SYSTEM!
9. Torque specifications for the necessary hardware has been noted in the instructions where required. Reference supplied chart as a general guide or reference the factory service manual for those torque specifications not called out.
10.Note that every effort has been made to ensure that all components will install on your vehicle without any modifications. It is not uncommon on today’s vehicles for the frame and corresponding cross-member to move slightly upon disassembly and re-installation. For this reason, it is common to use pry bars and alignment punches to secure these aftermarket components to the vehicle. Modification of any CALMINI components will void any/all warranty on the part

Prior to installation of the CALMINI suspension system, measure the height of the vehicle for an accurate baseline measurement. Upon completion, this will ensure that all suspension components are properly installed. The measurement should be made from the wheel center to the bottom of the fender lip at both the front and rear of the vehicle. Make note of this measurement for reference at a later point.

If you are using a lift, properly secure the vehicle to the lift arms and raise vehicle. If using a floor jack, make sure the vehicle is in park and place the floor jack under the front cross member. Lift the front of the vehicle high enough to place jack stands behind the front wheel wells. Once properly sitting on the jack stands, ensure the rear wheels are properly blocked and/or the emergency brake is correctly engaged.

Remove the front wheels and also any installed skid plates that will interfere with the installation of the front end suspension components. The next step will involve loosening all corresponding bolts/nuts on the front suspension. This will allow for an easier suspension removal. The nuts to loosen include: sway bar link mount on lower control arm, tie rod end jam nut, tie rod end spindle nut, upper coil-over nuts (x3), lower coil-over bolt, upper control arm nut, wheel hub nut and bottom spindle nut.

Locate the factory sway bar links that attach the sway bar to the lower control arm. Remove the lower portion of the sway bar link and save hardware for installation at a later point. Locate the pivot mounts for the sway bar located directly in front of the vehicle. Remove the stock pivot mount and hardware as well. Save for re-use. Sway bar can be set-aside until re-installation. 6.Unbolt and remove the brake caliper from both sides of the vehicle. The brake line will not need to be removed. The caliper will need to be secured to the frame rail utilizing zip ties or welding wire. This will allow the caliper to remain out of the workspace without damaging the brake line itself.

Download Nissan Xterra/Frontier / Pathfinder 2005-2007 Part# NP17500, NP17525, NP17550 PDF Installation Instructions