Jeep Cherokee Wagoneer Front Bumper PDF Installation Instructions


If parts are missing from kit, please be prepared to provide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
3. Only install this kit on the vehicle for which it is specified. If anytime during the installation you encounter something different from what is outlined in the instructions, call technical support at (928) 636-7080.
4. Special tools needed:
a. Die grinder or similar tool capable of cutting metal and plastic.
b. 7/32” drill bit
5. Park vehicle on a clean, dry, flat, level surface and block tires so vehicle cannot roll in either direction.
Engine Compartment
1. Disconnect both battery cables. Disconnect negative cable first, then positive cable.

Front of Vehicle
1. Bumper
a. 1997-2001 Models: Remove push clips and pull back wheel well liner from front bumper.
b. 1997-2001 Models: Remove four bolts from front bumper and two fenders.
c. Disconnect vacuum line from vacuum reservoir.
d. Remove six bolts and bumper from vehicle.
e. Remove four c-clip fasteners from vehicle.
f. 1984-1996 Models: Remove two bolts and vacuum reservoir from bumper.
g. 1997-2001 Models: Remove two bolts, two nuts, and bumper corner cover from bumper.
h. 1997-2001 Models: Remove two torx bolts and vacuum reservoir from bumper.
2. Horns
a. Disconnect two wire harnesses from two horns.
b. Remove two bolts, two brackets, and two horns from vehicle.
3. 1984-1996 Models: Lower valence & fender flares
a. Remove five screws from lower valence and core support.
b. Remove eight bolts and two lower valence supports from two fenders and core support.
c. Remove six nuts from two front wheel wells and pull two fender flares away from front of fenders.
4. Remove three steering box bolts and washers from driver side unibody and steering box.

Install Kit Engine Compartment
1. Cruise Control Models: Vacuum lines
a. Remove line from cruise control fitting and t-connector.
b. Remove T-connector from reservoir line and manifold line.
c. Trim manifold line, if necessary, and install onto cruise control fitting.
d. Remove wiring harness and clips from driver side inner fender.
e. Install two kit bracket (2” step) onto driver side inner fender with two kit bolts (5/16” x 3/4” self-tapping). DO NOT TIGHTEN.
f. Install vacuum reservoir onto two kit brackets (2” step) with two factory c-clips and bolts. DO NOT TIGHTEN.
g. Install wiring harness onto two kit brackets (2” step) with two kit ties (zip).
h. TIGHTEN two kit bolts (5/16” x 3/4”) and two factory bolts.
i. Remove manifold line and fitting from check valve and intake manifold.
j. Install T-connector onto check valve.
k. Install manifold line into T-connector.
l. Install vacuum reservoir line into T-connector and route vacuum reservoir line to vacuum reservoir.
m. Trim vacuum reservoir line, if necessary. Install vacuum reservoir line onto vacuum reservoir with rubber fitting.
2. Non-Cruise Control Models: Vacuum lines
a. Repeat above steps, ignoring cruise control procedures….

Download Jeep Cherokee Wagoneer Front Bumper PDF Installation Instructions

 


Tagged Under : , , , , , , , Filed Under (Cherokee, Spare Part Manual) by m4d35 on 22-04-2010
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