Hyundai Sonata GLS Limited Dual Exhaust PDF Installation Instructions
Drop muffler(s) down by removing rubber isolator(s)off of metal hanger(s). Also remove rubber isolator from exhaust hanger near rear axle. It helps to spray a lubricant on rubber isolators to allow them to slide off of metal pegs more easily.
Be careful that exhaust is supported when removing isolators. Then remove metal muffler hanger bracket(s) from frame by removing nuts holding them to bottom of frame. Return metal hanger bracket(s), bolt(s) and nut(s) to owner. Remove existing 6mm nuts holding muffler heat shield(s) to bottom of Hyundai Sonata vehicle. (4) per heat shield. See next page for heat shield trimming. Shield(s) will be trimmed and replaced after installing fasteners but before installing hitch.
Using bolt-leaders fish-wire 3/8”-16 x 1-1/4” carriage bolts and carriage blocks through 7/8” diameter holes in bottom of frame on both sides of vehicle and pull down through 3/4” diameter holes in bottom of frame toward rear of vehicle. Now using bolt-leaders fish-wire 3/8”-16 x 1” carriage bolts and carriage blocks up through 7/8” diameter holes and back down through same hole both sides of vehicle. Now trim muffler heat shield(s) before raising hitch into position. See pictures on next page for detail on how to trim muffler heat shield(s). After trimming shield(s) re-install them on vehicle before mounting hitch to Hyundai vehicle.
Raise hitch into position and install conical toothed washers and nuts on bolts installed in Step 1. Be careful not to push bolts back up into frame. Insert flat washers as needed on rear attachments between hitch and frame to take up space. On dual tailpipe vehicles it may be necessary to push hitch towards the passenger side as far as possible so that hitch bracket is up against vehicle trunk pan. This allows more clearance for exhaust on Driver’s side. Torque fasteners to specifications below.
Download Hyundai Sonata GLS Limited Dual Exhaust PDF Installation Instructions
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