Hummer H3T 2009 Current PDF Installation Manual Guide

Slide Housing Bracket over bolt at #12 hole location (Photo 3), keeping the bracket between the cargo management rail and lock washer (Diagram 4). Fully tighten and repeat for the other side. Place the small Rubber Gasket (Photo 5) provided between the Housing Bracket and the bed rail (Diagram 6). Note: Place the notched end of the gasket on the bulkhead. Repeat for the other side. Place the Bulkhead Flange over the bulkhead rail (Photo 7). Insert the black plastic push pins to secure the flange (Photo 8).

Carefully place the Tracks on the bedrails (Photo 12) and key them onto the Housing Stems (Diagram 13), being sure that the Handle is properly engaged into the Tracks. D. Slide the slots in the Track Brackets over the corresponding bolts on the cargo management rail system (Photo 14), making sure to keep the brackets between the bolt head and the cargo management rail. Use #10-24 x 1/2″ truss head screws and cargo nuts to secure the Tracks to the Housing Stems (Photo 15).Carefully close the tailgate. Push down on the Track (Photo 16) so the Track Gasket makes good contact with the top of the bedrail. There should be a slight gap between the Track End Cap and the top of tailgate, so the bottom of the Track End Cap does not rub on the top of the tailgate. Fully tighten the 1/4-20 x 3/4″ bolts (Photo 16).

With the Tracks installed and the tailgate closed, position the Tailgate Extrusionbetween the Tracks Photo 19(Photo 19). This should be a snug fit. While holding the Tailgate Extrusion in place, use a #8 x 3/4″ self tapping screw and power screw gun to secure the center hole (Photo 20).
B. Install the remaining self-tapping screws (only 5 needed), making sure to provide even spacing between them. The Tailgate Extrusion should sit snug on top of the tailgate with no gaps.

Before lowering the Housing Lid, turn the Lid Pin Knobs 1/4 turn clock-wise, which will cause the pins to pop in if they are not already in. Lower the Housing Lid, being sure that the Lid Pins snap into the receptors located on the Tracks. To open the Cover, pull back slightly on the Handle to relieve spring tension from the Latch Mechanisms and turn the Lock Lever clockwise to the 10 o’clock position. Use 1/4 – 20 x 1/2″ truss head screws and rubber washers to secure the Cargo Shield (Diagram 25). Note: The rubber washers go on the inside of the Cargo Shield. Use a 1/2″ drill bit to drill holes for the Drain Tubes (this process is easier if a 1/4″ pilot hole is drilled first). Align the holes with the Drain Tubes fittings (Photo 26). The Drain Tubes made need to be cut to size. G. Make sure the Pull-Strap is securely clipped to a fixed point in the bed.

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