Honda 300 2×4 Lift Kit PDF Installation Instructions


Front Lift
1. Place jack under center of ATV front end and lift until front wheels clear the ground. Be careful to support ATV properly so that it is securely supported but so that A-arms and shocks can droop to full extension.
2. Remove front wheels and lower part of the shock from the A-arms.
3. Slide bottom of lift bracket over A-arm shock mount and insert new. Place one large spacer between the center of the shock mount tabs and bracket.
4. Now insert the 10 x 60 hex bolt and loosely secure the bracket to the frame with the 10mm Locknut.
5. Slide bottom of shock into top of lift bracket. Insert the small spacer between the shock and the bracket. Secure the shock using 10×60 Hex bolt.

6. Push the bracket and shock to the inside of the frame so that the shoulder of the bracket rests on the frame.
7. Next place the support bracket on the outside of the Front Lift Bracket. Make sure that it is on the side that faces the rear of the ATV and secure it using one 10mm lock nut. Attach the other end of the support bracket to two of the Support Attachment Brackets. “Sandwich” the A-arm frame using the Support Attachment Brackets, two ¼ x 1 ¾ bolts and two ¼” lock nuts.
NOTE: The support bracket will bend and conform to the angle of the support attachment.
8. Tighten all bolts. Make sure all bolts are tightening to manufacturer’s torque specifications.
Note: Some of the brackets may bend when they are tightened.

9. Repeat the procedure for the other side.
10. Install the wheels, torque wheel lug nuts to manufacturer’s specifications, lower and remove jack. Check for clearance problems or misalignment.
11. Once the installation if complete, front and rear, ride the ATV to check steering and alignment. If steering is aggressive you may need to adjust the toe on the ATV. Check the owner’s manual on adjusting the toe of your ATV.

Download Honda 300 2×4 Lift Kit PDF Installation Instructions

 


Filed Under (Honda, Spare Part Manual) by m4d35 on 27-12-2009
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