Ford Focus PDF Instruction Installation Manual


A. Removing the Door Panel Coverings
1. For ease of installation, do both sides at the same time.
2. Roll the windows to approximately 1/2 open, and so the crank handle is in the Down Position. With either the Crank Spring Removal Tool, or a flat Screwdriver, remove the spring, located in a slot on the back of the crank.
3. Remove the cover plate for the remote-control mirror, which is held in place by 3 spring clips. Remove by gently pulling the front corner of the cover out, and then slide the cover back.
4. Remove the door Pull-handle cover, by inserting a screwdriver into the access hole on the bottom of the handle, and using the screwdriver as a lever, pop off the handle cover.
5. Remove the button covering a retaining screw in the interior door latch backing plate.
6. Remove the 8 Torx™ retaining screws around the perimeter of the door panel, and the single Torx™ retaining screw in the interior door latch.
7. Remove the 2 hex bolts in the door handle.
8. Gently lift the panel upwards, to disengage the window weather-strip molding.
9. Remove the Door Latch Trim Panel, be sure to unplug the Power Lock Switch, and remember how the wire was run.
10. Remove the interior door latch, by gently pulling out on the front corner, which is held in by a plastic compression spring.
11. Remove the Foam Arm Rest bolster, by unclipping the 4 plastic compression clips and the clip fasteners..
12. Remove the 4 Door Speaker screws, and disconnect the speaker.
13. Gently remove the closed cell Foam Cover from the doorframe, by pulling out, while cutting the rubber cement around the cover. Remove all but the front edge of the cover. This cover tears very easily, so use extreme care.

B. Removing the Manual Window Regulator
1. Temporarily re-attach the crank handle, and roll the window so that clamps (6, 7) on window are accessible through the voids in the door frame.
2. Loosen the glass clamp nuts (or bolts).
3. Roll the window all the way up, and lock in place by inserting a screwdriver into the small access hole at the top of the doorframe.
4. Remove the 4 Hex bolts (1, 2, 3) Before removing the last bolt (4), take up the weight of the glass, and remove the last bolt. Gently let the glass rest on the screwdriver.
5. Remove the manual regulator and tracks.

C. Installing the Electric Window Regulator
1. Align and install the Hex bolts (1, 2, 3, 4, and nut 5)
2. Loosen the glass clamp nuts (or bolts).
3. Gently let the glass rest in the Clamps.
4. Lightly tighten the glass clamp nuts (or bolts).

D. Wiring
1. Disconnect Positive Battery Terminal
2. Uncoil wiring harness, and position protective tubing (temporarily) over plug ends. This aids in running the wires.
3. For the Driver’ door, remove oval rubber grommet from door and round grommet from doorjamb, next to hinges.
4. Cut oval shaped hole in rubber grommets, just smaller than the wire.
5. Run the fat end of the wiring harness (the end with the most plugs) from inside vehicle, through hole in left wall, next to fuse panel, in the following sequence:
a. Through left wall
b. Through left wall grommet (round)
c. Through thick door grommet (oval)
d. Through Door into door frame
e. Out of doorframe in oval hole next to window-crank hole.
6. Open the Glove Box, and empty contents.
7. Compress the sides of the glove box, to allow the Glove box to open further and hang down, enabling access behind glove box.
8. Run the thin end (the end with the fewest plugs) up under the dash, through the space just below the heater controls, in the main console.
9. Continue to run the cable behind the glove box to the right side access panel.
10. (Optional) For ease of access, you can temporarily move the vehicle computer system.

Download Ford Focus PDF Instruction Installation Manual

 


Filed Under (Engine Manual, Ford) by m4d35 on 16-01-2010
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