Daimler Chrysler Safety Recall F25 – Electric Radiator Fan PDF Manual


A. Replace Electric Radiator Fan (4.0L Engine):
1. Disconnect the negative battery cable. NOTE: To enhance customer satisfaction, remember to reset the clock when you have completed the service procedure.
2. Remove the radiator cap and drain about 1 quart of coolant from the radiator into a clean container for reuse later.
3. Disconnect the upper radiator hose from radiator end.
4. Disconnect the radiator fan electric connector from the wiring harness (Figure 1).
5. Remove the transmission cooling line from the retainer clip at the left side of the fan shroud.
6. Detach the radiator fan connector from the right side of the fan shroud.

7. Using Special Tool 6958 Spanner Wrench and 8346 Adapter, remove the viscous clutch engine fan assembly (if so equipped).
CAUTION: Viscous clutch nut has left handed threads. NOTE: Do not lay the viscous clutch engine fan assembly in a horizontal position. Silicon
fluid may leak out and damage the clutch.
8. Remove the four bolts attaching the fan shroud/electric radiator fan assembly to the radiator support collar.
9. Remove the fan shroud/electric radiator fan assembly from the vehicle.
10. Remove the three bolts attaching the electric radiator fan to the fan shroud. (Figure 2).
11. Remove and discard the old electric radiator fan.
12. Position the new electric radiator fan and install the three bolts holding the electric radiator fan to the shroud (Figure 2). Tighten the fasteners to 50 in. lbs. (6 N·m).
13. Install the fan shroud/electric radiator fan assembly (Figure 1). Tighten the bolts to 50 in. lbs. (6 N·m).
14. Attach the transmission line into the retainer clip located on the right side of the fan shroud.
15. Attach the radiator fan electric connector to the left side of the fan shroud.
16. Install the viscous clutch engine fan (if so equipped) onto the water pump hand tight. NOTE: The threads on the water pump are left handed. The viscous clutch engine fan will self tighten during normal engine operation.

17. Install the upper radiator hose and spring clamp.
18. Install the radiator cap to coolant recovery bottle hose.
19. Pour the engine coolant saved in step 3 into the radiator.
20. Install the radiator cap.
21. Connect the electric radiator fan connector to the wiring harness.
22. Connect the negative battery cable.
23. Start the engine to ensure that there are no coolant leaks and check the electric radiator fan for proper operation by turning the air conditioning on to maximum cooling.

Download Daimler Chrysler Safety Recall F25 – Electric Radiator Fan PDF Manual

 


Filed Under (Chrysler) by m4d35 on 25-04-2010
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  1. Nissan 240SX 1990 A/C Heater System PDF Manual Installation Instructions | Free Download Automotive PDF Manual said...

    [...] Daimler Chrysler Safety Recall F25 – Electric Radiator Fan PDF Manual [...]

    Posted on 2 May 2010 at 8:19 pm
  2. Mike Dalton said...

    My local chrysler dealer invited me in for an inspection of my fans due to a recent recall. By the time I left, my engine light was on, the A/C blows hot air and there is additional noise coming from the fan area. They told me I had a bad fan motor which is not part of the recall and that is why I was having these other issues. My car ran perfectly fine when I took it to them. What are the chance that the mechanic somehow caused the fan motor to fail while replacing the fans?

    Posted on 27 Jun 2011 at 6:11 am

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