Chevy Corvette 1997-2004 5.7L Multi- Plate Clutch PDF Installation Manual

Installation manual introduction
This installation manual includes useful information to prevent problems from occurring during installation.
1. Please read through this manual before installation.
2. Installation work has to be done by a professional installer who will use the product safely.
3. Please do not use the product wrongfully nor modify the parts. In such case, we will not take any responsibility.
4. We will not accept any claim nor return as this product is used predominately for racing and specification may change without prior notice.
5. Please keep this manual following installation.

For safety Please note the following as these are important warnings and cautions for our customers.

Installation procedure
1. Loosen the clutch cover to flywheel bolt and disassemble the kit. (See attached photo #A1)
Caution Do not loosen the bolt which fastens the intermediate plate!
To the adapter ring. If this bolt is loosened by accident, tighten once again using Locktight No272 to 13.3 – 19.8 Lb-ft (17.7 – 26.5 Nm). (See attached photo #A2)
2. Use the specified bolt (Flywheel installation bolt) and fix the flywheel to the crankshaft according to the maintenance manual issued by the vehicle manufacturer. Tighten the crank bolt diagonally with equal force applying torque as specified by the vehicle manufacturer.
3. Assembly
<Order of assembly> Twin plate
Flywheel -> Flywheel Disc -> Intermediate Plate / Pressure Plate Side
Disc-> Clutch cover Assy.
Order of assembly
The clutch cover, intermediate plate set and flywheel should be assembled in a manner which allows the painted balance mark to be aligned.
4. Set up the center bar to the pilot at engine side, center each disc and align the teeth. Tighten the clutch cover bolt. The genuine main drive shaft is recommended for this process.
5. Confirm that lever height is equal after tightening. If it is not equal, then restart from procedure 3. 6. Replace the T/M.
Purchase a new release bearing and apply grease to sliding surface. Follow the maintenance manual issued by the vehicle manufacturer.
7. Stroking adjustment
After installing of this kit, the pedal position (engagement or disengagement point) may change. Adjust the pedal according to the maintenance manual issued by the vehicle manufacturer.

Download Chevy Corvette 1997-2004 5.7L Multi- Plate Clutch PDF Installation Manual