Chevrolet 2003 2500HD RECON 3-Piece Cab Roof Light PDF Installation Manual


Drop headliner
Remove sun visor assemblies and visors terminal (Torx 15 & 20 required)
With vacant passenger handle. Insert a small flat screwdriver to pull the covers / lock mechanism and then pull the handle until you feel it break free. No need to handle remove the headliner.
Free the DS and the PS pillar concerns. Picking up on top of the pillar. Bottom panel (s) so you can drop by 4-6 headliner.
Remove the upper console. Remove the front bolt. Slide the console back and tear on the back as the terminal on each side that locks it into the top. On-Star disconnect the speaker connector (if equipped) and the map light connector. Remove the console. At this point you should be able to pull the front of the headliner around the front windscreen. There will be a decrease of 2 “to 3″ should be careful enough to reach the wires.

Mount Lights
Side marker lamps require 2 holes and the center light 5 holes IIRC. Take your time and measure everything twice to make sure you have no further drilling holes. You have only one chance.

Side lights:
Driver and passenger is 4 1 / 4 inches from the near edge of black rubber, rubber door seal to close the edge (side) lamp, roof marker seals 4 1 / 8 “from the near edge of the black rubber seal on the front windshield edge of the roof contour lamp seals

City Light:
3 1 / 8 near the edge of the black rubber seal windshield near the edge of the roof signs Wednesday lamp seals. Make sure that the measures in Wednesday to find the roof and in the middle of the light to change. IIRC, the center is about 27 of “Measuring the upper corner of the windscreen moldings. Instead of lights around the place, and place masking tape on the roof, so you can mark / drill without damaging the paint. It is best to start with the center light so you’re not bending over outdoor lights during the installation process.
Measure all the lights and mark the holes. Once the lights are in place and measured using sharp-tipped round the scribe mark the holes you’ll need to place it over the light holes which are about 1 “tall. This caused the marks on my tapes, which are visible after the lights are removed.

This document includes installation RECON Truck Accessories 3-Piece light on 2003 Chevrolet / GMC Silverado / Sierra 2500 HD. RECON 3-piece Chevrolet / GMC roof Light Kit boasts the following options:
Provides maximum visibility
Meets S.A.E. Specifications
Adaptable corner and flat roofs
Removable 194-Style Lamps
Set contains 2 Corner Clearance Lights and 1 Three Light Marker Lamp Cluster Center
Complete wiring harness with Quick Wire Connectors
Large Retail-Friendly Packaging
All necessary hardware

Light kit comes with everything needed to install, but also recommended to have a bit of silicone / sealant to ensure a permanent seal around the hole & wires.

Installation takes about 2 to 3 hours and can be divided into 5 main steps:
1st Drop front headliner
2nd Measure / Mark holes for lights
3rd Mount Lights
4th Wire Lights
5th Re-assembly

Download Chevrolet 2003 2500HD RECON 3-Piece Cab Roof Light PDF Installation Manual

 


Filed Under (Chevrolet, Engine Manual) by m4d35 on 14-10-2009
Related Automotive:

Leave a Reply